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DIY Rotocasting

Posted: Sat Jul 30, 2011 10:36 am
by Big Al
:cylongold: DIY Rotocasting
The-Supplies-Schematic.jpg
:cylon: I wanted to start this thread because we need a thread on DIY Rotocasting. Anyone who has experience with this method or who has built there own Machine... please share.

I personlly have no experience with Rotocasting, I Have never done Rotocasting or even seen a Rotocast machine up close.

But I have seen alot of videos and read a few articles on the process and a few on-line builds.

I know this is a great way to make parts no matter if your making :cylon: Cylons or Worrier Helments, :cool: or whatever your favotite bucket might be, This would definitely be a great way to make em!!:salute:

I know there are Cylons here on this forum that do Rotocasting { :cylon: Huttman that means you! :cylon: } LOL...and it would be very cool to have their imput on this subject. :salute:

My intrest is in the DIY machines and plans so that is what I will be searching for and when I find the good ones I'll post the link.

Please do the same when you find stuff. :smile:

I would like to build one of these someday (in the future) and I'm sure other Cylons would too! :salute:


:cylon: I have some links to articals on the subject and alot of questions, So please imput.

Try to stay on topic and I wll edit and tweek my post as we go.

Thanks, :salute:

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 10:41 am
by Cylon-Knight
So, I have no idea what Rotocasting is.
Robocop with a fishing pole? ... wouldn't the little boat sink??? :shock:

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 11:08 am
by Big Al
Cylon-Knight wrote:So, I have no idea what Rotocasting is.
Robocop with a fishing pole? ... wouldn't the little boat sink??? :shock:

HAHAHAHAHAHA LOL :lol: BADDA-BING! (Ching!) (Schmultsy High Hat Sound goes here) :nah:

That was funny dude! :lol: :lol: :lol:

Roto Casting is this cool way to cast parts and you do it in a machine that looks like it could open a Time warp worm hole.

I gota take my Pop somewhere right now but when I get back I will post some of the stuff I found.

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 2:07 pm
by Big Al
:cylongold: DIY Rotocast Machines :cylongold:



:cylon: OK I am still searching on the net for information on this topic as there are alot of videos and just a few build and plan resources.

I am still looking for PDF's and books on the subject and when I find them I will post.

So to get this started, here is a Video of Huttman's New Rotocast Machine His friend and him made and it is probablly the most professional looking DIY Build of a rotocaster I have seen to date.

:cylon: Huttman's Machine is top shelf and no doubt is as close as you can get to a commercial machine without buying one.

Have a look it's Impressive.........Most Impressive



:cylon: Huttman's DIY Rotocast machine



:cylon: This is where you can see Huttman's Blaster that he made with his Rotoform! :cool:Very Nice Job! :salute: :salute:



:cylon: Check out the rest of the incredible work on this site Off World Industries

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 4:48 pm
by Big Al
:cylongold: A Different Type of DIY Rotocast Machine :cylongold:



:cylon: This machine is a "Barrel Type", Made by a fellow named Gerard Boom who creates minitures for role playing games.

His site has not been updates since Mar of 2010 but there is still some good info here. :wink:



:cylon: DIY Barrel Type Rotocast Machine
Roto Cast Machine.jpg
Here is the Tutorial on the build: Shifting Lands Rotocast Machine



:cylon: This is Gerard's step by step tutorial on Making Rotocast Forms. Many Pics, Very clean easy to understand tutorial.
Making Rotocast Forms.jpg


:cylon: Here is another one of Gerard's forms.
Rotocast Building.jpg


:cylon: This is his tutorial on Nomal and Detailed Casting. Very interesting and some great tips.

:cylon: Casting of detailed pieces using the wet water and pipette technique
fehag48.jpg
Stay Tuned For more! :evillaugh:

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 9:26 pm
by groupleaderzeta
I have been thinking about using rotocast for the IL head project, I have water clear casting resin. wondering how it might turn out. :blush:

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 10:29 pm
by Big Al
groupleaderzeta wrote:I have been thinking about using rotocast for the IL head project, I have water clear casting resin. wondering how it might turn out. :blush:

:cylon: Probably Great!!! Do you have a rotocast machine? and if so did you build it yourself and if you did, did you design it. :salute:

Re: DIY Rotocasting

Posted: Sat Jul 30, 2011 11:04 pm
by groupleaderzeta
no machine, but it looks simple to make

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 9:11 am
by Big Al
groupleaderzeta wrote:no machine, but it looks simple to make
I agree!! Not a hard machine to make ...I have some more examples I will post soon!

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 12:52 pm
by Big Al
:cylongold: DIY Rotocast Machine Made From 2 X 4's and Bycycle Parts! :cylongold:


:cylon: This machine is very cool! and is made with 2 X 4's, 1 X 2's, bicycle parts, some ridged plumbing pipe, some flanges, srceen, and Viola!......Let the ....RO..TO..CAST...ING....Begin!!! :nah:

This machine is featured on Instructables and looks like a good starter machine good for making small to med parts.


:cylon: DIY Rotocast Machine for under $150
Make-A-Rotational-Casting-Machine-For-Under-150.jpg


:cylon: Here is a video of this machine in action!





:cylon: The Plans!
The-Supplies-Schematic.jpg

:cylon: Here is a pic of the machine with a motor
rotational-molding-machine.jpg

:cylon: Here is the machine with the motor in action





Here is the link again for the Instructables article.


Stay Tuned for more!
:wink:

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 1:20 pm
by groupleaderzeta
vary interesting, indeed

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 1:53 pm
by Big Al
:cylongold: DIY Rotocasting Machine and Plans from Solsylva :cylongold:


:cylon: This on is made with MDF, Wood, and a BBQ rotisserie motor


:cylon: Solsylva Machine
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Here is the link to their page Rotomold Machine


Here is the link for the DXF Files


:cylon: Here is another version of their machine
rotocomplete.jpg

:cylon: Here's the plan
rotomolddim5.gif

More to come!

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 2:18 pm
by Big Al
:cylongold: DIY Rotocasting Machine Plans on E-Bay :cylongold:


:cylon: This machine is very nice, it's motorized, very inexspensive to build and the plans are only $10. :wink:

Have a look.....


:cylon: Cad Drawing of DIY Rotocaster
$(KGrHqF,!hUE1e+WrmFcBNjOKM(tOw~~_12.jpg

:cylon: This is a video of the machine in action




:cylon: (A few words from the designer) DIY AUTOMATIC ROTO-MOLDING MACHINE. I wanted to build a better mouse trap. Most if not all DIY rotocasters on the web are contraptions with bicycle chains, gears and belts. I don't like to work that hard. I wanted an INEXPENSIVE machine, but not an unwieldy monster that you have to crank by hand for 15-20 minutes!. Here is the answer. Runs on two electric motors. For plans goto ebay.com and search ROTOCASTER MACHINE


:cylon: Here is another video of the machine actualy casting someting!





:cylon: Here is the E-Bay link


More Up Next! :salute:

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 3:13 pm
by Big Al
:cylongold: DIY "Barrel Type" Rotocasting Machine :cylongold:


:cylon: If you are feeling ambitious, this one is for you. I'm not sure where this guy is because his site in in spanish. but this is a very cool machine for someone who would want a robust machine for small production. This machine is similar to the big industrial machines but does NOT have a heated chamber.

:cylon: DIY Rotocasting Machine "Barrel Type"
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:cylon: This is a video of the machine in action





:cylon: This is a video of the Machine being made




:cylon: I haven't found any links to plans nor do I know if he is offering any. Here is his link if you would like to contact him about plans.

Seguro Que Puedes


We'll be right back! :cool:

Re: DIY Rotocasting

Posted: Sun Jul 31, 2011 3:17 pm
by groupleaderzeta
my question on the DIY Rotocasting Machine Plans on E-Bay,
is how does he keep the wire from the seconond motor from twisting and breaking after it passes through the shaft tube???

I do like the mechanical connection of the 2 frames, only needing 1 motor.
and I do like this one..