Okay - this is merely an interest thread to see if there are any true die hard fans wanting to invest in this project. In the past I have been known for casting bronze Webley flair gun replicas, golden fertility idols from Indy Jones and aluminum Boba/Jango Fett helmets. I have since stopped doing these items but that doesn't mean I can't do them again. What I am getting at here is that I am capable of making metal Cylon helmets!
The reason why I am just gauging interest is because it is a project that requires a great deal of work and logistics and yes...money to complete. I know most people just want to know price so if $500-$600 doesn't scare you then read on.

Aluminum can be polished to a certain degree for a silver Cylon and weighs around 5 lbs for a helmet. It would not have a shine of metal plating but it still can be buffed up pretty nice. It would be cast in a single piece. If I did a few of these then I could also cast several grills only.

The Bronze/gold helmets can be high buffed to a gleaming shine. Even though it is truly bronze it looks like gold (which explains why we as a group go back and forth about gold and bronze plated Cylons). This is the helmet I am more excited about because I know how gleaming bronze can get (no plating necessary here!) Bronze is MUCH heavier than aluminum though.
Both these helmets would be recommended for display only. and would only be the helmet itself (no inside electronics unless I can work something out with friend who is electronics savvy.
A go on this project would probably throw into the mix items such as cast metal rifle details, grills and scanner housings and anything else that others will let me mold and cast (I don't want to insinuate that I re-cast which is why I like to work WITH owners of found item parts).
Please respond here with questions or e-mail me directly at :
schaub-art@sbcglobal.net
Thanks,
Brian